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PE-RT/AL/PE-RT Butt-welded System
The butt welded aluminum-plastic composite pipe is an aluminum annoy pipe embedded with a metal layer and with PE-RT as the inside layer and outside layer, which are connected with each other by hot melt adhesives. The pipe has both the features of metal pipes of compression-resistance and the features of plastic pipes of corrosion-resistance, and is an ideal pipe for the transfer of cold and hot water of the building, the heating of high temperature radiator, the hot-water system of solar energy.

    A strict selection of material
    (1) The raw material PE-RT of American Dow chemical and Korean SK has been selected with the linear polystyrene as the main chain and the controllable branches so that it has a good high temperature-resistance and it can meet the requirements of heat-resistance and long-term static hydraulic pressure.


    (2) The Billet Aluminum of good quality is strictly used according to the standard. The thickness of butt welded aluminum tape of Kingbull PERT should strictly comply with the industrial standard;


    (3) The adhesive should be the one imported from America to guarantee the adhesion quality of plastic and aluminum alloy.

    The Advantages of Kingbull PE-RT/AL/PE-RT Butt-welded Pipe
    (1) High temperature resistance and high pressure resistance. It is the only composite pipe which can be used all the year round under 95℃ and 1.25MPa, which can fully guarantee the stability and safety of the system.
    (2) More reliable connection without seepage under double hot melt connection. The pipes and fittings use the same material. The joint of pipes and fittings are integrated by hot melt connection. The joint has a high intensity without water seepage.
    Why Kingbull Can Do It
    1. It is the framer of industrial standard with four patents. It has made the industrial standard CJ/T159-2006 “Aluminum-plastic Composite Pressure Pipe (Butt welding)”. It has four patents in the die head, full circle undercut machine, and fittings. The self-developed type II full circle undercut machine peeler has an inclination and good weld ability; it has four air vents, which guarantees good air exhaustion and no vacuum cavities.
    3. Its pipes have a good quality. There is a good adhesion between aluminum alloy and plastic. The flaring test which tests the welding line intensity is done with 1.3 times. The peel strength under normal temperature has reached 60~110N/cm, far higher than the industrial standard. And it is the only manufacturer who has passed the 5000 times cycling test of cold and hot water.
    4. After the adoption of special production techniques in the process of inner pipe production, PP-R has a high degree of crystallinity and a small spherulite, and has solved the problem of stress concentration, has guaranteed not only the excellent mechanical property and long term creep resistance property but also make the impact strength and cold shortness reach the leading level of China.
    5. Normative and effective operation of international ISO quality Control System with a reliable control of quality; advanced management system make the pipes traceable.



    1. The Kingbull butt welded pipes use the special pipe materials of extrusion grade which is the same as the raw material of pipes.
    2. The round or trapezoid runner is adopted for the moulds of Kingbull butt welded pipe runner, which has guaranteed the maximum flow area and the smallest cooling effect, and the short runner has greatly reduced the loss of temperature and of pressure of plastic melt, and at the same time, it has guaranteed the balanced filling of all cavities, effectively reduced the problems in injection molding such as flow liner, big inner stress, and contraction.
    3. The pressure level of fitting design is S2.5 pipe series. The reducing tee pipes use the intensified structure, and they meet the pressure-resistance requirement of S2.5 through a test.






 
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